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Compressed Air Systems

System Overview

  • Comparison of Costs Between Electric vs. Air Motor for a 1 HP Application
  • Why is Compressed Air so Inefficient
  • Life Cycle Cost Analysis of a Compressor
  • Plant Air Compressor Deliveries

Ratings

  • How Are Compressors Rated?
  • Potential Pitfalls of Failure to Apply Proper Ratings

Matching Loads

  • Matching Compressors to Production Demands
  • An Example of Multiple Compressor Sequencing

Leaks

  • Compressed Air Flow Volumes for Various Sized Orifices
  • Common Air Leaks and Misapplication
  • Characteristics of Leaks

Leak Detection Program

  • The Basics of a Leak Program
  • Ultrasonic Leak Detectors

Testing System

  • Performance Testing an Air Compressor
  • Leak Testing an Air System
  • Consumption Test of Compressed Air System
  • Performance Curves
  • Testing Purge Volume on a Desiccant Dryer

Calculating Leaks

  • Annual Energy Savings

Performance

  • Plant Air Compressor Deliveries
  • Performance Curves
  • Power Capacity Characteristics

Drying

  • Is Dry, Dry Enough?
  • After cooling and Moisture Separation
  • Dual Tower Desiccant Air Dryers
  • Refrigerated Dryer Overview

Air Receivers

  • Locating and Sizing Air Receivers

Energy Efficient Alternatives

  • Possible Energy Efficient Alternative Solutions to Common Air Uses
  • Benefits of a Compressed Air Analysis
  • Common Air Leaks and Misapplication
  • Conclusions

Compressed Air Services Available

  • No Two Air Systems Are Alike

Associated Links

For additional information or assistance, contact Kelly Beiermann, Nebraska Public Power District.

Note: We encourage requests from Nebraska customers. Businesses outside of Nebraska will be directed to their utility for further information.

Source: Airometrix Mfg., Inc. 1999-2003