The Basics of a Leak Program
Know the Hazards
- Ensure Proper Training
- Be Aware of Explosion / Implosion
- Other Hazards
Planning The Leak Survey:
- Review End Use Applications
- Prioritize Equipment and Location
- Select and Train Personnel
- Select Inspection Method (soap bubbles, ultrasonics, calibrated hand, etc.)
- Select Labeling Method (tags, route, locator map, etc.)
Implementing the Leak Survey:
- Prepare a Piping Sketch or Photograph (if appropriate)
- Take One Area at a Time to Test
- Define Zones or Survey Areas
- Large leaks First, then Work Toward Smaller Ones
- Determine a Baseline (meter total leak load to quantify)
- Perform the Survey - Look and Listen
- Determine the Type of Leak
- Tag Leak Location (include type of leak)
- Note Approximate Leak Severity (small, medium, large)
Ultrasonic Leak Detectors
- The most common and easiest method of leak locating.
- Effective to find leaks but not an effective method to quantify them. Only an estimate (± 50%) can be made.
- Ultrasonic leak detectors generally operate over the range of 20kHz to 100kHz.
- Ultrasonics are effective for finding problems with:
- Compressed Gas Leaks (argon, nitrogen, compressed air)
- Bearing Wear
- Electrical Discharge
- Steam Traps
For additional information or assistance, contact Kelly Beiermann, Nebraska Public Power District.
Note: We encourage requests from Nebraska customers. Businesses outside of Nebraska will be directed to their utility for further information.
Source: Airometrix Mfg., Inc. 1999-2003

